3d printing technology is a wonderful and creative process from which you can craft whatever you want and how many as you want. But it’s not a hidden fact that additive manufacturing also has a slight learning curve which you need to master first. When anyone starts working with additive processes, they face some of the most common failures of learning curves which may frustrate a newbie while learning.
In this article, we are here with some of the most common failures in the world if additive manufacturing and what are the quick tips or hacks you can apply to improve your 3d printing skills by practicing it. There are so many small and big fatigues like a distortion of material, nozzle problem. choosing the wrong material and many more.
Here are the most common problems and tips to fix them:
1. Bed Adhesion Issue:
This is one of the most common issues everybody face while learning this printing technique. As we all know the 3d printer works in a layer by layer fashion, in which slowly the first layer is printed after that second and so on. In this problem. instead of printing in a systematic manner, the material comes out in the form of thin and uneven noodle like structure.
Quick tip to fix this problem:
This problem occurs because of the inappropriate adhesion between the printing material and the printing bed. To fix this issue, you need to have good quality adhesion which you can apply to have a uniform layer by the layer printing process. There are many adhesive must be able to handle temperature between 0-50°.
2. Over Extrusion Problem:
Over extrusion problem is an often occurring problem when it comes to practicing 3d printing. In this problem, the printer throws out too much printing material in a small time span. This is caused by having a jam at the end of the nozzle which generates uneven force. And the result of this is uneven material print and wastage of material.
Quick tip to fix this problem:
To fix this problem, you need to make sure that the material layer height should be less than the nozzle diameter. This is will maintain a gap and will help in printing even quantity of material every time you use a printer. If you are looking for professional solutions for your 3d requirements, you must check out 3d Spectra Tech, they are the best 3d printing online India company.
3. Under Extrusion:
It is an opposite problem than the Over Extrusion. In this situation, the printing material is coming out of the hot nozzle end is too cool. Because the material is cold, it’s not possible for the material to bind with each other and ultimately the material starts falling from each other due to lack of correct binding temperature.
Quick tip to fix this problem:
The easiest way to deal with this issue is to check the printing nozzle from time to time and remove any kind of clog if there is any. Just raise the temperature of the end by 4-5 degree and wait until you have a uniform material flow. Once you get the correct density flow, bring the heating temperature to the normal printing condition and start printing slowly. Looking for a 3d printer to start printing out your idea? check out 3d Spectra Tech, they have a wide range of 3d printer for sale.
4. Knotting of filaments:
This is the most frustrating problem which occurs even before you begin with the printing process. The filaments get looped with each other in such a way that it becomes hard to resolve this loop. While removing the filaments from the box, you need supreme care.
Quick tip to fix this problem:
The simplest way to stay away from such a frustrating issue is to firmly hold the loose end and keep the spool back in the box. This will prevent the ends from slipping under itself. Want to purchase premium quality printers and it’s accessories, check out 3d Spectra Tech, it’s the best 3d printer India company.
5. Levelling the bed height incorrectly:
If the level of the nozzle is not correct from the printing bed, you will face the issue like uneven flow, the spilling of material and many more. So it is a very important part of 3d printing that you must level the bed height perfectly to skip any unwanted situation.
Quick tip to fix this problem:
Fold a piece of paper into half and place it under the 3D printer’s nozzle and bring the hot end of the printer onto the folded paper. The paper should be perfectly sandwiched between the bed and nozzle. Now, slide the paper from under the nozzle from one end to another. If the paper is moving freely, the nozzle is very high above the print bed. And on the other hand, If there is too much resistance, the nozzle is very close and tight to the printing bed.
Keep practicing the art of additive manufacturing:
3d printing is an art, and one should keep practicing for achieving the desired results. Although it has a slight learning curve because 3d printing comes with so many complex things to understand. Once you start understanding the concepts, you will fall in love with this beautiful technology when you come to know that you can print anything you want.
If you are a beginner and want to start with 3d printing, learn the core principles first, it will give you a brief idea how this entire process works and what are its important parts and techniques. There are many good blogs and channel from which you can master your 3d designing and printing skills over time.
And having a good 3d printer is equally important as having sound printing knowledge. When you are just starting out, go for a basic configuration machine on which you can perform any learning experiment. You can check out 3d Spectra Tech to buy 3d printer India at affordable prices.
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